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Mold Setup Technician

Job Title:	Mold Setup Technician	Department:	Production
Reports To:	Shift Supervisor	Status:	Non-Exempt

Summary: Integral to optimizing efficiency in manufacturing, a mold setter’s primary responsibilities are to change molds on injection molding machines, set-up their run processes and troubleshoot cycles as necessary in order to produce a quality product within a planned time. When doing so, the mold setter records their experience with each job and provides recommendations for the purpose of cost savings and/or production improvements to greater benefit overall efficiency when running the same part in the future. In the event of defective equipment or a safety violation, the Mold Setter has the authority to stop the job and notify the Shift Supervisor. ESSENTIAL DUTIES AND RESPONSIBILITIES: ·Understand Midgard’s quality policy as it relates to your job ·Select the correct mold per the work order, determine its suitability for the job, and set it up according to the process instructions ·Ensure all loose pellets and purging are removed from the top of the machine, under sleds and that the correct material is being used ·Maintain a safe and efficient operation of molds and machines while in production and make any necessary adjustments ·Coordinate with the supervisor what changes are scheduled and what priority order is required ·Operate hand lift and forklift trucks ·Assist with operator’s breaks as necessary ·At shift start, always discuss with the previous mold setter any existing problems or changes and follow through with the same procedure with the on-coming mold setter ·Perform all other duties as required by the supervisor QUALIFICATION REQUIREMENTS: To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and ability required. EDUCATION and/or EXPERIENCE: High school diploma or one to three years related experience and/or training; or equivalent combination of education and experience. Must have a basic understanding in the use of mechanic tools and experience in the operation of hand lift and forklift trucks. LANGUAGE SKILLS: Ability to read, analyze and interpret drawings, work orders and procedures. Must know how to read and write English, all paperwork requirements must be in English. MATHEMATICAL SKILLS: Ability to work with basic mathematical concepts such as fractions, percentages, ratios and proportions to practical situations. REASONING ABILITY: Ability to define problems, set priorities and react to multi task situations in an efficient manner. PHYSICAL DEMANDS: While performing the duties of this job, the employee is regularly required to sit, use hands to finger, handle, or feel objects, tools, or controls and talk or hear. The employee is frequently required to walk, stand and reach with hands and arms. This job also requires lifting of 30 lbs. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. WORK ENVIRONMENT: While performing the duties of this job, the employee occasionally works near moving mechanical parts and machinery. The noise level in the work environment is usually moderate. HEALTH SAFETY AND ENVIRONMENTAL ISSUES: Be fully aware of the potential hazards in your area and have comprehensive knowledge of the associated safety standards and procedures.

Production Supervisor

Job Title:	Production Supervisor	Department:	Production
Reports To:	Operations Manager	Status:	Non-Exempt

Summary: Responsible to direct, plan, and coordinate scheduling of Production Operator assignments, as well as training of operators and floor personnel to ensure the shift is operating efficiently with minimal scrap. Schedules all mold set activities and Production Operator assignments based on the master schedule. Enforce company policies and documented procedures, and has the authority to enforce disciplinary action if required. Support the ISO9001 Business Management System (BMS). In the event of defective equipment or safety violation, this title has the authority to stop production. ESSENTIAL DUTIES AND RESPONSIBILITIES: Understand Midgard’s Quality Policy as it relates to your job. Use the master production schedule and shift log to coordinate operator assignments. Coordinate all mold changes with the mold setters and materials with the appropriate personnel. Ensure the press cycle sheets on the work order are maintained and initialed. Monitor and document all tooling and maintenance needs according to established procedures. Utilize ERP Software System to monitor the efficiencies of all operators on the production floor and correct inefficiencies when found. Evaluate and optimize the production processes for quality and rate improvements. Ensure operators have received all necessary training to perform the job properly, and update training files accordingly. Enforce all safety rules, report any unsafe conditions, and give disciplinary action as required per established procedures. Monitor all processing changes and record as necessary. Ensure target cycles are achieved. Enforce basic housekeeping. Perform shift changeover walk-thru’s. Participate in company sponsored training, continuous improvement and team activities. Understand Midgard’s Business Management System procedures as they apply to production. Perform all other duties as assigned. QUALIFICATION REQUIREMENTS: To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and ability required. EDUCATION and/or EXPERIENCE: High school diploma or one to three years related experience and/or training; or equivalent combination of education and experience. Must have a basic understanding in the use of mechanic tools and experience in the operation of hand lift and forklift trucks. LANGUAGE SKILLS: Ability to read, analyze and interpret drawings, work orders and procedures. Must know how to read and write English, all paperwork requirements must be in English. MATHEMATICAL SKILLS: Ability to work with basic mathematical concepts such as fractions, percentages, ratios and proportions to practical situations. REASONING ABILITY: Ability to define problems, set priorities and react to multi task situations in an efficient manner. PHYSICAL DEMANDS: While performing the duties of this job, the employee is regularly required to sit, use hands to finger, handle, or feel objects, tools, or controls and talk or hear. The employee is frequently required to walk, stand and reach with hands and arms. This job also requires lifting of 30 lbs. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. WORK ENVIRONMENT: While performing the duties of this job, the employee occasionally works near moving mechanical parts and machinery. The noise level in the work environment is usually moderate. HEALTH SAFETY AND ENVIRONMENTAL ISSUES: Be fully aware of the potential hazards in your area and have comprehensive knowledge of the associated safety standards and procedures.

Production Operator

Job Title:	Production Operator	Department:	Production
Reports To:	Shift Supervisor	Status:	Non-Exempt

Summary: The primary role of a production operator is to run various types of injection molding machines and assembly operations producing a large assortment of products and packing them in preparation for shipping. This includes assembly and quality checks. An operator must demonstrate a positive work attitude driven towards producing quality products at all times. Roles and Responsibilities: · Understand Midgard’s Quality Policy as it relates to your job. · Before operating any equipment or machine, review the job folder and work order for detailed manufacturing instructions: including packaging and any special quality requirements. · Operate mold press machines, equipment, or operations as assigned. Operations may include, but are not limited to: removing gates, trimming, drilling, sonic welding, assembly, pad printing, and packaging. ·Maintain accurate and complete production counts and the required level of efficiency and product quality. ·Keep workstations and surrounding areas clean and in an orderly manner. ·Follow all safety regulations and the use of equipment as directed by the Supervisor. ·Perform all other duties as assigned. Qualification Requirements: To perform this job successfully, an individual must be able to perform each duty satisfactorily. The requirements listed below are representative of the knowledge, skills, and ability required. ·Education and/or Experience: A high school diploma or equivalent is desired. The associated must have the ability to comprehend detailed written instructions and procedures. Training is provided to entry-level positions. ·Language Skills: Must know how to read and write English. All paperwork requirements must be in English. ·Mathematical Skills: Ability to work with basic mathematical concepts such as fractions, percentages, ratios, and proportions to practical situations. ·Reasoning Ability: Ability to follow verbal and written instructions. Must be able to work in a team environment. Physical Demands: While performing the duties of this job, the employee is regularly required to sit, use hands to finger, handle, or feel objects, tools, or controls and talk or hear. The employee is frequently required to walk, stand and reach with hands and arms. Lifting of up to fifty-five (55) pounds is required. Standing for up to eight (8) hours is required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Work Environment: While performing the duties of this job, the employee occasionally works near moving mechanical parts and machinery. The noise level in the work environment is usually moderate. Health, Safety, and Environmental Issues: Employees must be fully aware of the potential hazards in the work area and have comprehensive knowledge of the associated safety standards and procedures.

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